Non-Woven Foams

U.S. Laminating Corps. is a trusted supplier and distributor quality laminating materials, such as non-woven foams. We ship nationwide, so businesses across the country are open to our services. We pride ourselves on being available to customers across a variety of industries. Our staff understands the necessity to provide only the highest quality products. All our manufacturing methods of our laminating materials are of the highest order, ensuring that you get a great, reliable product. Trust U.S. Laminating Corp. with all of your laminating services! So please, do not hesitate to call with any questions! The number for our office is 631-567-0300. When you call, we can provide you with a free quote.

What Are Non-Woven Foams?

Non-woven foams are non-woven materials and foam combined and glue together for many applications including seat cushions and pillows. The soft material provides optimal seating and relaxation comfort for anyone using it. This same material is also used in some bedding components including foam and box spring mattresses. 

Non-woven foams are similar to fabric in the material. They are made from short and long fibers and are sealed together through heat, solvent, mechanical or chemical procedures. This material is often used in textile manufacturing to designate specific fabrics that are not knitted or woven including felt or suede.

Non-Woven Foams Manufacturers

Non-wovens are typically manufactured by putting small fibers together in the form of a sheet or a web. It is a similar process to paper on a paper machine. Then the materials bind together either mechanically, with an adhesive, or thermally. Here are the processes for which this material can be created:

  • Staple Non-wovens
  • Melt-Blown
  • Spun-laid Non-wovens
  • Flashspun
  • Air-Laid Paper
  • Bonding

These manufacturing processes are used to create non-woven foams and fabrics. It is an area of expertise with us and we can customize these end products to adhere to your exact specifications. We pride ourselves on being able to customize for a wide range of applications and industries. Simply provide us with your specifications and we will take care of the rest!


There are many benefits to using foam to bind chemicals and other materials. One important one is that there is a decreased potential for binder migration as your foam project dries. This allows for a more clean process when laminating. Another benefit is that during foam binding, much less water is used helping to conserve water and make this process a more eco-friendly method. This, again, ensures a cleaner lamination process, as well as not being wasteful to the environment. 

Call For A Free Quote

At U.S. Laminating Corp., we provide quality laminating services to customers nationwide. Our expert staff has years of experience manufacturing non-woven foams, as well as many other types of laminates, and can work with you to create a foam product that best suits your needs. If you have any questions or concerns, please contact us today. The number to call is 631-567-0300. When you call, we will gladly discuss our reliable laminating services with you, as well as provide you with all the information you need about non-woven foams.